MLZ
foundry

Premium quality castings

About us

MLZ foundry was founded in the early 1990s as a production base for the research and development institute of special-property steels and superalloys. There are a lot of innovative methods that were actively implemented at our plant. Over time MLZ foundry reorganized into a separate enterprise with casting workshop using Lost Foam technology that is able to produce up to 300 metric tons of casting products per month, weighing from 0.1 to 1000 kilograms.

 

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up to 300 MT of casting products per month
from 0,1 to 1000kgs weighing of castings

Technology

Lost Foam casting

Lost Foam technology – is a unique casting process that perfectly suits the production of geometrically demanding castings. This process uses the casting pattern producing of expandable polystyrene. During the pouring, the liquid metal vaporizes the foam pattern and at the same time precisely fills the resulting hollow space. In this way, an exact metallic copy of the foam pattern is created. In addition to geometrical complexity, castings that are made using Lost Foam technology have the high-end surface quality and size precision

Advantages of Lost Foam technology:

  • allows to produce geometrically complex details with the high-quality of surface
  • the highest size precision and minimal fits
  • ability of casting weight reduction in by using thin-walled castings
  • reducing or escaping of the following machining costs
  • low cost and short time of pattern creating
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3-D milling process (XYZ method)

For single or small-series orders we use casting pattern creating technology, made of the solid expandable polystyrene blocks by the 3-D milling process (using CNC machines) that offers the whole set of opportunities:

  • infinite opportunities of casting shape
  • ability of producing complex case-shaped parts without pattern creating
  • the highest size precision of patterns producing, acceptable deviation of cutting tools position no more than 0,01 mm
  • absolute repeatable accuracy of patterns that is provided by software and hardware
  • ability of rapid patterns correction in case of faulty pouring
  • reduction of order terms execution to 3-4 working days if specialized situations arise

No Bake casting process

No Bake Alpha set is a flexible casting process for small and medium series volumes. The method achieves excellent surface quality, maintains size dimensional accuracy and can be flexibly used for large and small cast parts.

Foundry shop

Our foundry shop is equipped according to the highest standards that includes induction furnaces from 250 to 2500 kilograms as well as modern laboratory facilities for the chemical analysis and physical properties control. Molding line equipped with automatic system of sand regeneration (cooling, fine fraction separation, magnetic cobber).

Flaskworkshop: 600х600х600mm, 1000х1000х1000mm, 1200х1200х1500mm, 2000х600х2000mm.

We are able to create flasks of other size for the production of custom outsized castings as well.

 

After the production stadium and cleaning of castings in shot-blasting machine, our foundry is able to perform the following stages of treatment regarding to the customer`s demand:

  • heat treatment
  • tooling
  • assembling and installation

MLZ foundry uses chill casting method of aluminum as well and provides services of casting patterns creating.

 

Steels and alloys

At the moment we are producing castings made of the following metals and alloys:

gray cast iron
carbon steel
aluminum alloys
vermicular cast iron
low-alloy steel
heat-resistant steel
ductile iron
high chromium steel
alloyed special quality cast iron

Quality management system is certified in accordance with international standard compliance ISO 9001:2015.

Meet us

We are happy to meet our potential and existing clients at exhibitions. Wellcome to our stand at the international Trade Fair for Castings NEWCAST in Dusseldorf, Germany. Hall #14, stand # 14E05.

  • MEET US
  • MEET US

Products

Our casting products are used in most diverse manufacturing sectors from machine-building and energy industries to consumer products and ornamental / art castings.

Weight plate
Weight plate
Alloy: gray cast iron
Weight :1.25-25 kg
Кettlebell
Кettlebell
Alloy: gray cast iron
Weight :8-32 kg
Exhaust collector
Exhaust collector
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :3.4 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight : 10 kg
Rail plate / Base plate / Sole plate
Rail plate / Base plate / Sole plate
Alloy:Steel G20Mn5
Weight : 8 kg
Railway  Lock
Railway Lock
Alloy:Steel G20Mn5
Weight :12.4 kg
Railway Lock retainer
Railway Lock retainer
Alloy:Steel G20Mn5
Weight :4.5 kg
Railway lock lifter pin
Railway lock lifter pin
Alloy:Steel G20Mn5
Weight :3.8 kg
Railway lock to a lock
Railway lock to a lock
Alloy:Steel G20Mn5
Weight :1.5 kg
Valve drive housing
Valve drive housing
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :88 kg
Crankshaft
Crankshaft
Alloy: ductile iron EN-GJS-600 (GGG60)
Weight :26 kg
Gearbox housing
Gearbox housing
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :8.4 kg
Seeder`s housing
Seeder`s housing
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 25 kg
Seeder`s body
Seeder`s body
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 10 kg
Seed boot bracket of seeding-machine John Deere
Seed boot bracket of seeding-machine John Deere
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight :14.5 kg
Cultivator safety housing
Cultivator safety housing
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 14,5 kg
Seeder`s arm
Seeder`s arm
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 15 kg
Head decoration of pillar Ø60
Head decoration of pillar Ø60
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :1.4 kg
Head decoration of pillar Ø60
Head decoration of pillar Ø60
Alloy:Aluminum
Weight :0.5 kg
Raw part of gear wheel
Raw part of gear wheel
Alloy: steel 50L
Weight : 120 kg
Feeder
Feeder
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 81 kg
Nozzle
Nozzle
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :70 kg
Valve body
Valve body
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :137 kg
Housing
Housing
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :300 kg
Water meter housing
Water meter housing
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 2.36 kg
Valve body
Valve body
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :30.5 kg
Valve body
Valve body
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :22 kg
Pipe flange
Pipe flange
Alloy: ductile iron EN-GJS-450-15 (EN-JS-1030)
Weight :4.3 kg
Valve wheel
Valve wheel
Alloy: ductile iron EN-GJS-450-15 (EN-JS-1030)
Weight :0.82 kg
Valve handle
Valve handle
Alloy: ductile iron EN-GJS-450-15 (EN-JS-1030)
Weight :0.36 kg
Industrial compressor housing
Industrial compressor housing
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 54 kg
 Vented brake disk
Vented brake disk
Alloy:gray cast iron EN-GJL- 250 (GG25)
Weight :8.16 kg
Connecting Rod for an engine
Connecting Rod for an engine
Alloy: steel 35L
Weight : 0,7 kg
Housing of the turbocharger TKP8, 5SZ
Housing of the turbocharger TKP8, 5SZ
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight : 6.3 kg
Housing of the turbocharger TKP7C6 Euro
Housing of the turbocharger TKP7C6 Euro
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight : 5 kg
Middle housing of the turbocharger TKP-6
Middle housing of the turbocharger TKP-6
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight : 2,5 kg
Кettlebell
Кettlebell
Alloy: gray cast iron
Weight :16 kg
Кettlebell
Кettlebell
Alloy: gray cast iron
Weight :8 kg
Electric power part. Power line ear U2-7-16
Electric power part. Power line ear U2-7-16
Alloy: ductile iron EN-GJS-450-10 (GGG45)
Weight : 0.78 kg
Electric power part. Power line ear U1-7-16
Electric power part. Power line ear U1-7-16
Alloy: ductile iron EN-GJS-450-10 (GGG45)
Weight :0.62 kg
Electric power part. Power line ear USK-12-16
Electric power part. Power line ear USK-12-16
Alloy: ductile iron EN-GJS-450-10 (GGG45)
Weight : 1.32 kg
Electric power part. Insulator fitting / cap
Electric power part. Insulator fitting / cap
Alloy: ductile iron EN-GJS-450-10 (GGG45)
Weight : 1.0 kg
Double flange
Double flange
Alloy:Steel 45L
Weight : 8.7 kg
Double Yoke joint
Double Yoke joint
Alloy:Steel 45L
Weight :8.2 kg
Flange Yoke
Flange Yoke
Alloy:Steel 34CrMo4
Weight :22.2 kg
Flange Yoke
Flange Yoke
Alloy:Steel 34CrMo4
Weight :38.5 kg
Big household furnace
Big household furnace
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :75 kg
Small household furnace
Small household furnace
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :55 kg
Water intake set
Water intake set
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :62 kg
Bench side part
Bench side part
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :17 kg
Bench side part
Bench side part
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :21 kg
Bench side part
Bench side part
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight : 14.5 kg
Crusher hammer
Crusher hammer
Alloy: manganese steel L120G13
Weight :10 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight : 1.5 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :17.33 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :12,1 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :25.15 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :4.6 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :7.4 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :8.1 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :10 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :34 kg
Grate bar of a sintering pallet
Grate bar of a sintering pallet
Alloy: Heat resistant steel EN 10295
Weight : 5,7 kg
Grate bar of a sintering pallet
Grate bar of a sintering pallet
Alloy: Heat resistant steel EN 10295
Weight :3.2 kg
Grate bar of a sintering pallet
Grate bar of a sintering pallet
Alloy: Heat resistant steel EN 10295
Weight :3.7 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :2.2 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :2.4 kg
Grate bar
Grate bar
Alloy: Heat resistant steel 1.4777
Weight :2.3 kg
heatproof hearth block
heatproof hearth block
Alloy: Heat resistant steel GX130CrSi29 (1.4777)
Weight : 50 kg
Gear case
Gear case
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :2.45 kg
drive housing
drive housing
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :9.25 kg
Cylinder
Cylinder
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :13 kg
Cylinder ear
Cylinder ear
Alloy: steel 35L
Weight :1.2 kg
Hydraulic cylinder cap
Hydraulic cylinder cap
Alloy:Steel 35L
Weight :1.8 kg
Hydraulic cylinder yoke
Hydraulic cylinder yoke
Alloy:Steel 35L
Weight :4.2 kg
hydraulic angle section
hydraulic angle section
Alloy: steel 35L
Weight :1.2 kg
Hydraulic cylinder head
Hydraulic cylinder head
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :1.66 kg
Drive sprocket
Drive sprocket
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight :1.2 kg
Drive sprocket
Drive sprocket
Alloy:ductile iron EN-GJS-500-7 (GGG50)
Weight :1.35 kg
Starting gear
Starting gear
Alloy:steel 45L
Weight :0.35 kg
Rotor shaft
Rotor shaft
Alloy: ductile iron EN-GJS-450-15 (EN-JS-1030)
Weight :8 kg
Plug
Plug
Alloy:steel 35L
Weight :1.08 kg
clamp
clamp
Alloy:steel 35L
Weight :2.5 kg
Valve body
Valve body
Alloy:steel 35L
Weight :6.3 kg
Plate of forming machine
Plate of forming machine
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 110 kg
Funnel for continuous casting of aluminum
Funnel for continuous casting of aluminum
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight : 70 kg
Casting Mold
Casting Mold
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight : 125 kg
Mold die
Mold die
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight :234 kg
Catch-frame
Catch-frame
Alloy: ductile iron EN-GJS-450-10 (GGG45)
Weight : 3,9 kg
Mould
Mould
Alloy: ductile iron EN-GJS-450-15 (EN-JS-1030)
Weight :34 kg
Drive sprocket
Drive sprocket
Alloy: steel 35L
Weight : 120 kg
Raw part of Nut
Raw part of Nut
Alloy: bronze
Weight : 680 kg
CNC machine part
CNC machine part
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 15 kg
CNC machine part
CNC machine part
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 120 kg
CNC machine part
CNC machine part
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 75 kg
CNC machine part
CNC machine part
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 80 kg
Annealing furnace rack
Annealing furnace rack
Alloy: Heat resistant steel EN 10295
Weight :95 kg
Suspended beam
Suspended beam
Alloy: gray cast iron EN-GJL- 250 (GG25)
Weight : 27 kg
Stop valve industrial compressor
Stop valve industrial compressor
Alloy: ductile iron EN-GJS-500-7 (GGG50)
Weight : 1,2 kg
Clutch release fork lever D65
Clutch release fork lever D65
Alloy: steel 35L
Weight : 0,25 kg
Clutch release fork lever D240
Clutch release fork lever D240
Alloy: steel 35L
Weight : 0,3 kg
Brake shoe
Brake shoe
Alloy: steel 35L
Weight :0.85 kg
Valve housing
Valve housing
Alloy: steel 35L
Weight : 14 kg
Valve land
Valve land
Alloy: steel 35L
Weight :2.45 kg
Bracket
Bracket
Alloy: steel 35L
Weight : 1,9 kg
Dispenser glass
Dispenser glass
Alloy: ductile iron EN-GJS-450-10 (GGG45)
Weight :1.4 kg
Bracket MTZ-80
Bracket MTZ-80
Alloy:Steel 45L
Weight :5.2 kg

Our partners

Contacts

Address

MLZ foundry

188/2, Heroiv Ukrainy st.

Melitopol, Zaporizhzhia oblast,

72319, Ukraine

Phone | fax
+380 (67) 322 26 87
(WhatsApp, Viber)